Metso Aggregates Services Process optimization for aggregates
Process optimization and controls for aggregates equipment.

Process optimization and controls for aggregates equipment

Improving performance using technology and expertise

Aggregate processes are interrelated. The performance of one impacts the other. While it is critical that each individual process runs efficiently, it's also important to take a step back and look at the big picture. We are here to support you from quick fixes on single processes or pieces of equipment to complete site optimization for your quarry.

Unique know-how and leading process tools to help you reach your production and sustainability targets

Decrease environmental impact

 

Enable sustainability initiatives while maximizing productivity

Reduce service downtime

 

Modular designs for faster installation and stronger materials with greater reliability

Increase capacity and production

 

Increase throughput by improving efficiency 

Improve stability

 

Achieve consistent output with reduced variability and stabilized processes

Why consider aggregates process optimization?
Why consider aggregates process optimization?

Optimization in aggregates is a flexible practice, which can focus on bottlenecks, downstream impact, or adapting to market trends. It all starts with your goals:

Increase production

Common during market booms, activities are centered on debottlenecking to improve availability, throughput & end product quality.

Reduce costs

Whether for one piece of equipment or the entire plant, activities include reducing energy consumption, optimizing fuel consumption, and getting the most life from your wear and spare parts.

Improve stability

Achieving consistent output and product shape and quality is key at each step of your process.  The focus is on reducing variability and stabilizing processes across the plant.

Decrease environmental impact

Enabling sustainability initiatives while maximizing productivity & profitability. Remote monitoring allows for tracking of CO2 footprint and fuel consumption.

How aggregates process optimization works

No matter the size of the project, we apply our proven four-step method:

1. Consultation

Together, our experts help to define specific goals and uncover areas of opportunity. Detailed analysis and benchmarking are typically performed, using our state-of-art laboratories coupled with site visits from our exper team. Projects are always tailored to suit individual needs, usually centered on a key focus area:

  • Crushing and screening circuit design and optimization
  • Wear part usage and optimization
  • Remote monitoring of crushers and screens
  • Automation opportunities
  • Sustainability targets

2. Solution development

Metso has developed several process monitoring, analysis, and control tools to help maintain optimum operations at aggregates production sites. Utilizing these tools, custom solutions are engineered and tested through simulations.

3. Implementation

All recommendations are performed safely and efficiently with the complete support of Metso experts. Risk mitigation and safety are the core focus of this stage.

4. Continuous improvement

Remote monitoring can be integrated into solutions and support standardizing operating procedures and training programs with sustainable benefits over time.

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