A growth mindset: Metso's shutdown success at Toyo Flash Smelting Furnace in Japan

Metso Shutdown Services undertook the demolition and rebuild of the furnace, a task that encompassed mechanical removals and refractory demolition of the complete settler, the uptake shaft and the reaction shaft. However, what truly set this project apart was the implementation of a Proprietary 3D Camera system.

Enhanced safety and profitability

Metso Shutdown Services developed, tested and deployed the 3D Camera solutions within our Brokk demolition equipment. This innovative approach significantly improved safety by enabling operators to avoid the "line of fire" within the Shutdown. The successful application of this technology also contributed to the efficient execution of the project, allowing Metso Shutdown Services to shorten the shutdown duration and complete the Shutdown 2 days ahead of schedule. This not only showcases the company's commitment to safety, but also its ability to deliver results that save the customer significant production value.

Continuously seeking innovation & growth

The utilization of the Proprietary 3D Camera system is just one example of Metso Shutdown Services' dedication to innovation. Operating with a growth mindset, the Shutdown Division continues to seek opportunities for improvement and innovation in each Shutdown project it undertakes. This culture of innovation sets Metso Shutdown Services apart, and ensures a seamless shutdown experience to customers when compared to local solutions.

Uniquely, Metso Shutdown Services has the experience and know-how to execute projects in all brownfield situations, from minor modernization installations to full furnace rebuilds. The successful demolition of the Toyo Flash Smelting Furnace at Sumitomo in Japan further demonstrates Metso’s expertise in handling complex projects and its unwavering commitment to delivering results that not only meet customer expectations, but exceed them.

With the ability to execute such projects with efficiency, dedication and innovation – in combination with technical know-how and a growth mindset – gives Metso the ability to consistently deliver exceptional results, thus a trusted partner for shutdown projects. That’s why, together, we are the partner for positive change.

We hope to come back to all the Metsonites out there shortly with our next innovation, a carbon neutral shutdown!

This article is part of our Smelting Newsletter 2024. Visit the issue front page for all articles and greetings from Jyrki Makkonen - VP, Smelting.