Mill liner wear and performance monitoring
The key to constant improvements and optimized performance is mill liner wear and performance monitoring.
Supporting your operations, from plant design expertise to equipment, parts and services for every stage of your process.
Are you looking to increase production, reduce risks, lower operating costs and enhance environmental performance? Then you are in the right place.
From the design and supply of products for a greenfield plant, to the addition of a single machine for an existing production line, we are here to help.
Rely on OEM experts because not all parts are created equal. Spare and wear parts built to perform.
Helping you get the most out of your equipment and processes.
Safer and faster wear readings.
Thorough and detailed insights and accurate maintenance planning
Long-lasting liners optimized for your current conditions reduce CO2 emissions.
Reduced cost of operation with quick and easy maintenance
Metso MillMapper™ is the patented industry standard in mill liner condition monitoring. MillMapper™ liner wear monitoring allows your maintenance and operational personnel to improve the performance of your mill.
Metso MillMapper is a globally patented technology and is the industry standard in mill liner condition monitoring and modeling.
All the collected data, including the number of operating hours and produced tons, is entered into our MillMapper software. The data is processed, cleaned, aligned, and turned into a model that is studied and analyzed, resulting in a MillMapper wear report.
MillMapper reports come in escalating levels of detail:
Status report provides a quick snapshot of the current liner condition, offering thickness and wear profiles for critical areas. The MillMapper™ Status Report can be delivered very soon after the inspection.
Wear analysis report provides a comprehensive summary of the wear across all sections, detailed examinations by both software and mill lining experts, and forecasts for liner life and replacement scheduling, complete with visual aids like Gantt charts.
Sites are also encouraged to use the 3D models and reports from their scan, using the integrated Metso MillMapper 3D view software. They can then enter the mill in a 3D environment and get a virtual inspection of the mill and comprehensively review any particular point.
Metso can also be commissioned for project work to optimize mill operation, optimize the sequencing of reline schedules, redesign liners, calibrate load cells, perform a complete reline service for grinding mills, and much more.
We are proud of our 60+ years of experience in optimizing grinding mill liners and implementing best practices. Metso offers the market’s widest range of products to choose from.