Metso Megaliner™ concept reduces your downtime by minimizing the number of parts and people inside the mill. This significantly reduces downtime and provides a better and safer working environment.
Benefits
Improved safety
No need for workers to be inside the mill
Increased uptime
Fewer parts and a unique attachment system speed up installations by up to 40%
Optimized process
Liners optimized for your specific mill
Improved sustainability
High-performing parts improve efficiency, and long-lasting parts mean fewer parts are needed
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See how Metso Megaliner™ can improve your safety and speed up the reline of mill liners
Fast reline as a liner covers up to 8 m²
A Megaliner™ element integrates multiple lifter and plate rows and has a minimum number of attachment points. In some cases, the lining consists of up to 80% fewer parts. It covers a large area of up to 8 m² and is light-weight in relation to size. Being several times larger than a traditional lining enables much faster installations.
Nobody in the danger-zone
With Metso’s unique attachment system, liner bolts are inserted and removed from the outside of the mill. So, there is no need for any member of the installation crew to be in the danger-zone of the liners while inserting or removing liner bolts. The liner handler operator can simply position the liners acting alone. Moreover, the workers can stand on a steady platform outside the mill when tightening the bolts which enables a better working position and working environment.
Easy removal of mill liners
Megaliner attachment system, with minimum number of attachments points, also helps to speed up removal of used liners. Having the bolts attached from the outside of the mill means that they are well protected from dust and wear and therefore easier to remove. Old liners can easily be stripped out by the liner handler operator. A tool for taking out the first row is available. Thereafter, gravity is generally enough to remove the liners.
Liner Positioning System offers control
Metso's patented Liner Positioning System uses camera technology to speed up mill liner installations even further and reduce the risk of accidents. The technology, in combination with guiding markers, gives the liner handler operator full control of the process and increases safety for installation crews while also improving mill uptime.
Available for your entire mill
Metso Megaliner™ system is available for all sections of horizontal mills: the head, the shell and the discharge system.
Read more about Megaliner for discharge systems
Does Megaliner™ match your targets, mill and process?
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Speeding up mill relines at Kevitsa
Each minute of uptime counts at Boliden's Kevitsa copper-nickel mine in northern Finland.
Continuous improvement
Metso offers mill linings with materials and designs optimized for each specific application. We work closely with our customers and carefully follow their process to make sure the lining we supply is always optimized for current operating conditions. We can design and supply mill linings for all types of mills - for Metso mills as well as for competitor mills - and for all parts in the mill. Our wide product range, innovations, knowledge and experience make us unique. Our approach to lining design is focused on grinding performance, mill uptime and safety/sustainability.
Services for grinding
Combine for better results
Discover our wide range of mill lining materials. Our ability to combine different materials in the same mill, using each material where it performs the best, enables us to optimize your grinding process, and make it more sustainable.
Mill liners
Equipment
Contact our experts to learn more!
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